More than a half of global aluminum production uses the Direct Chill casting process.
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Approximately 70 percent of aluminium ingots in the U . S . are cast using the direct chill casting process, which reduces cracking.
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Direct Chill casting operates by pouring liquid metal continuously into a short mold ( 7.5 15 cm deep ) that is open at the bottom.
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Direct Chill casting is a method for the fabrication of cylindrical or rectangular solid ingots from non-ferrous metals, especially Aluminum, Copper, Magnesium and their alloys.
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